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Micrometals is committed to supplying high quality, low
cost soft magnetic core material to meet the needs of the electronics
industry. As technology has changed, new shapes, sizes and materials have
been introduced to become industry standards.
Micrometals manufactures three groups of core
materials -
a) Iron Powder Cores for power conversion
and line filter applications,
b) Iron Powder Cores for radio frequency
applications, and
c) Magnetic alloy core materials for high
temperature applications.
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The iron powder group for power application covers materials
with permeabilities from 10 to 100 intended for frequencies ranging from line
frequency to 5MHz. Core sizes range from .14 inches (3.4mm) to 6.5 inches
(165mm) with an extensive selection of shapes including toroids, E-cores,
U-cores, bus bar cores, hollow cores, plain cores, pot cores and pot core
assemblies. Typical applications include; DC output chokes, differential-mode
input chokes, continuous-mode flyback inductors, light dimmer chokes and other
EMI/RFI applications.
The iron powder group designed for radio frequency
applications includes core materials with permeabilities ranging from 1 to 35
with frequency ranging from 10kHz to 500MHz (and beyond.)
Core sizes from .05 inches (1.3mm) to 5.2 inches (132mm)
with shapes including:
Typical applications include high "Q" inductors from 50kHz
to 500MHz and broadband transformers above 50MHz.
The magnetic alloy group of materials, trademarked the 200C
Series, was officially introduced at the APEC conference in Dallas, Texas in
March of 2002. This series is intended for, but not limited to high temperature
applications. The first 2 materials in this series have 55 and 100
permeabilities with core sizes ranging from .16 inch (4mm) to 4 inch
(102mm).
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Introductory shapes include: |
Projected applications include: |
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. Toroids |
. Automotive (under hood) |
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. E-cores |
. High density DC chokes |
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. Low profile HC/IC cores |
. High power UPS Chokes |
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. PFC Chokes |
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. Industrial & Transport Motor Drives |
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. Military & Aerospace Inductors |
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. and 400Hz
chokes |
Iron powder as a core material has been widely used in RF
application for years. The distributed air gap properties inherent in iron
powder cores make them extremely well suited for a variety of energy storage
inductor applications. Iron powder, as well as our new magnetic alloy materials,
are a cost-effective design alternative to molypermalloy powder (MPP), high
flux, or sendust cores. They can also be used in place of ferrite and iron-alloy
laminations requiring a gap.
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